MAN TGA Full Wiring Diagram. Electrical System

Detailed electrical diagram of the MAN TGA truck for diagnostics and repair of electrical equipment. Includes connection diagrams, wire designations, location of components and connectors, as well as information on the CAN bus.

📘 In the diagrams you will find:

  • Full electrical diagram of the MAN TGA (lighting, starting, charging, sensors, braking system)
  • Color marking of wires and contact numbers
  • Location of relays, fuses, ECU units
  • CAN bus, I-Shift control, ABS, EBS
  • Simplified diagnostics using diagrams

⚡ Suitable for:

  • All modifications of MAN TGA: tractors, chassis, dump trucks
  • Electricians, service stations, mechanics, MAN truck owners

🛠 Format:

  • Convenient PDF file
  • Suitable for printing and working on a tablet or laptop

Engine: D20/D26 Common Rail, D28, D2876, D2866, D2840/D2842


MAN TGA Fuse Box and Relay Download
TGA – Schematic diagram of the instrument panel type HIGHLINE (TGA) Download
MAN TGA FFR component list Download
Password for PDF: truckfixdiagn.com
MAN TG-A 2002 General Download
MAN TG-A 2002 Instructions for Using Wiring Diagrams Download
MAN TG-A 2002 Power supply, EBS, ECAS, power supply retarder Download
MAN TG-A 2002 Earth Distributor, Flame starting device, fan clutch, Download
MAN TG-A 2002 Steering hydraulic fluid level, Clutch fluid level sensor, Download
MAN TG-A 2002 Cruise control, ECAM, indicator light Download
MAN TG-A 2002 Horn, oil level sensor, Wiper and washer system, Download
MAN TG-A 2002 Power supply +15V, Lighting learning session, Download
MAN TG-A 2002 Parking lights, Headlamp flasher, Rear fog lights Download
MAN TG-A 2002 Intarder, retarder, transmission, power take-off Download
MAN TG-A 2002 Retarder/intarder, automatic, Retarder VOITH DIGIPRO      Download
MAN TG-A 2002 Air bag Download
MAN TG-A 2002 Trailer lighting socket Download
MAN TG-A 2002 ASR traction control indicator Download
MAN TG-A 2002 Work spotlight, cab Download
MAN TG-A 2002 Emergency battery shutdown, Main battery switch Download
MAN TG-A 2002 CAN databus driveline Download
Password for PDF: truckfixdiagn.com
MAN TG-A 2002 Differential lock, rear axle  Download
MAN TG-A 2002 EBS electronic braking system  Download
MAN TG-A 2002 ECAM electronically controlled compressed air device,  Download
MAN TG-A 2002 ECAS electronically controlled air suspension  Download
MAN TG-A 2002 EDC electronically controlled diesel injection, EVB  Download
MAN TG-A 2002 Driving dynamics control, Cab tilt device, Electrical  Download
MAN TG-A 2002 Windscreen heating  Download
MAN TG-A 2002 AS-TRONIC, EATON RTSO, ZF Transmission EWD  Download
MAN TG-A 2002 Trailer charge, Heating for hydraulic, Horn switchover  Download
MAN TG-A 2002 Interior lighting, Intarder ZF-EST, Tipper indicator  Download
MAN TG-A 2002 Air conditioning, Fuel filter heater, Cool box  Download
MAN TG-A 2002 Cargo area lighting, Headlight levelling  Download
MAN TG-A 2002 Engine brake, automatic, Power take-off  Download
MAN TG-A 2002 Radio, Radio navigation system  Download
MAN TG-A 2002 All-round marker light, Headlight gas discharge, cleaning  Download
MAN TG-A 2002 Sunroof, Bunk light, Side marker lights,  Download
Password for PDF: truckfixdiagn.com
MAN TG-A 2002 Seat, Seat heating, Sunblind, Voltage limiter  Download
MAN TG-A 2002 START-STOP, Locker lighting, Socket 12V, 24V  Download
MAN TG-A 2002 Cullmann phone with radio  Download
MAN TG-A 2002 Door module  Download
MAN TG-A 2002 Preparation cooling superstructure, Preparation LSVA  Download
MAN TG-A 2002 Vehicle immobiliser, Central lubrication  Download
MAN TG-A 2002 Supplementary heating D1LCC/D3LCC, D5W, Webasto      Download

MAN TGA - Common Electrical and Wiring Problems

🔌 1. Frayed and broken wires

Where it occurs: most often in bends - between the cabin and the frame, in doorways, behind the battery box.

Symptoms: flashing panel, power failure, unstable operation of lighting or control unit.

Solution: visual inspection, wiring test, replacement of damaged sections.

 

⚠️ 2. Corrosion of connectors and poor ground contact

Typical for: fuse boxes, ECU connectors, rear of the frame.

Symptoms: CAN bus errors, lighting failures, spontaneous restarts of units.

Solution: cleaning, treatment with protective grease, replacement of connectors and ground mounting points.

 

💡 3. Sensor malfunctions

Frequently fail:

ABS sensor on wheels (due to dirt or broken cable)

AdBlue level sensor

Coolant temperature sensor

Symptoms: errors on the panel (e.g. EBS, SCR), systems shutdown.

Solution: scan with a diagnostic scanner, check the wiring to the sensor, replace.

 

🔋 4. Problems with the battery and starter circuit

Symptoms: poor starting, low voltage error, blinking instruments.

Causes: oxidized terminals, voltage drop, worn wires.

Solution: check the voltage under load, clean the contacts, replace the terminals or wires.

 

🧠 5. Failures of electronic units (VECU, FFR, EDC)

Symptoms: complete loss of communication with modules, constant errors, non-working systems (e.g. window lifters, headlights, climate control).

Reasons: poor power supply, software failures, damaged wiring or CAN bus failure.

Solution: reflashing, checking power supply and ground circuits, replacing the unit if necessary.

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