MAN TGS/TGX Workshop Manual. Spare Parts Catalog
Complete Service Manual and original Spare Parts Catalog for MAN TGS series trucks. The documentation covers all aspects of maintenance, repair and selection of original components for TGS models used in construction, Calculations, regional and municipal transportation.
📘 Contents:
- Detailed step-by-step maintenance instructions
- Diagnostic procedures and electrical system diagrams
- Information on D15, D26 engines, ZF transmissions, MAN axles
- Tightening torque specifications, fluids, filters
- Full catalog of original spare parts (articles, diagrams, positions)
- Exploded diagrams by units: engine, chassis, cabin, brake system, suspension, etc.
🛠️ For which versions of MAN TGS:
- MAN TGS 4x2, 6x4, 8x4
- With tipper, flatbed and tractor chassis
- D15, D26 engines (Euro 5, Euro 6)
- ZF, MAN TipMatic gearboxes
- Suspension: Leaf Spring / Air
MAN TGS/TGX Edition 2018 V2.0
| Password for PDF: truckfixdiagn.com | |
| MAN TGS/TGX General | Download |
| MAN TGS/TGX Legal agreements. Liability. Approvals | Download |
| MAN TGS/TGX Product identification | Download |
| MAN TGS/TGX Chassis. Frame attachments | Download |
| MAN TGS/TGX Engine and driveline. Running gear | Download |
| MAN TGS/TGX Electrical/electronic system (on-board network) | Download |
| MAN TGS/TGX Body General requirements | Download |
| MAN TGS/TGX Body and auxiliary-frame design. Bodies | Download |
| MAN TGS/TGX Calculations | Download |
MAN TGS/TGX T160 Electrical System
| Password for PDF: truckfixdiagn.com | |
| MAN TGS/TGX Preface. Safety instructions | Download |
| MAN TGS/TGX Operating instructions for circuit diagrams | Download |
| MAN TGS/TGX System description | Download |
| MAN TGS/TGX Functional description | Download |
| MAN TGS/TGX Diagnostic socket HD-OBD (X200) | Download |
| MAN TGS/TGX Installation location of diagnostic socket | Download |
| MAN TGS/TGX Main functions of the diagnostics | Download |
| MAN TGS/TGX Resistance measurement. Voltage measurement | Download |
| MAN TGS/TGX SPN – diagnostic code description | Download |
| MAN TGS/TGX Test step list | Download |
| MAN TGS/TGX Additional circuit diagrams | Download |
| MAN TGS/TGX Tables | Download |
| MAN TGS/TGX Description of components.pdf | Download |
MAN TGS The most reliable models and why
✅ MAN TGS 26.440 6x4 BB / BL
Engine: D26, 440 hp
Transmission: MAN TipMatic / ZF
Purpose: dump trucks, timber trucks, construction sites
Why it is reliable:
- Proven D26 engine - simple design, good power/resource ratio
- Manual or semi-automatic transmission (TipMatic) withstands heavy use
- Suitable for off-road conditions and constant load
✅ MAN TGS 18.400 4x2 BLS
Engine: D20 / D26, 400 hp
Purpose: regional haulage tractor
Pros:
- Very economical
- Simple and easy-to-repair configuration
- Ideal for transportation on good roads (Europe, Kazakhstan, Ukraine)
- Long service life with proper maintenance
✅ MAN TGS 33.480 6x6 BB
Engine: D26, 480 hp
Drive: all-wheel drive 6x6
Purpose: severe conditions (forest, quarries, military/oil projects)
Reliability is ensured by:
- All-wheel drive
- Reliable frame and reinforced suspension
- Excellent cross-country ability and high maintainability
D26 engine One of the most reliable MAN engines, time-tested
Reliable ZF transmission and TipMatic are well adapted to the load
Simplicity of electronics Early Euro 4/5 versions are simpler and more stable than Euro 6
Versatility Used in a variety of industries - from construction to logistics
Availability of spare parts A large number of contract and new parts
Strong frame and suspension Withstands work in difficult conditions (quarry, forest, asphalt)
❗ What to avoid:
Some Euro 6 versions with D38 engine (if not properly maintained, they are difficult and expensive to repair)
Models with excessively saturated electronics (especially with sensitive EBS and AdBlue system)