Renault Kerax Workshop Manual. Repair Instruction
Renault Kerax Workshop Manual. Repair Instruction is a free collection of factory repair and maintenance manuals for Renault Kerax trucks. The materials contain detailed instructions for diagnostics, disassembly, repair and assembly of units and assemblies, electrical equipment diagrams, data on tightening torques and tolerances, as well as recommendations for preventive maintenance. The manuals will help mechanics and owners maintain equipment in good condition and extend its service life.
| Password for PDF: truckfixdiagn.com | |
| Renault Kerax 6×4 Re2484 Technical Specifications [PDF] | Download |
| Renault Kerax Euro5 Uk Brochure with technical specifications | Download |
| Renault Kerax Dxi Electrical Wiring Diagrams [PDF] | Download |
| Renault Kerax DCI 11 Engine Workshop Manual 2004 | Download |
| Renault Kerax, Braking System Devices | Download |
| Renault Kerax Manual Reparación SUSPENSIÓN | Download |
| Renault Kerax Steering Testing or Diagnostics | Download |
| Renault Kerax Dxi 5 Et Dxi 7 Workshop Manual. Electrical System | Download |
1. Engine
(depending on the year — DCI 11, DXi 11, DXi 13)
Common Rail injectors — wear of nozzles, leaks through washers, pressure loss.
High-pressure fuel pump — wear of plungers, chips getting into the fuel system.
Turbine — shaft play, oil leaks, loss of boost.
Overheating due to clogged radiator or fan failure.
Oil leaks through crankshaft seals and valve cover gaskets.
2. Transmission
ZF gearboxes — wear of synchronizers (especially 2-3 gear).
Optidriver — electronic failures, clutch actuator failure.
Oil leaks through gearbox seals and cardan shaft.
3. Electrics
Breaks and chafing of harnesses at the joints of the cabin and frame.
Oxidation of connectors (especially in areas with moisture and dirt).
Failures in BSI/UPC units — failure of headlights, windshield wipers, brake lights.
Malfunctions of the instrument panel (loss of readings, blinking lamps).
4. Suspension and steering
Wear of air springs of the cabin and rear axle suspension.
Play in steering rods and tips.
Destruction of silent blocks of reaction rods during heavy work.
5. Brake and pneumatic system
Air leakage in lines and valves.
ABS/EBS failures due to contamination or damage to wheel sensors.
Sticking of dehydrator valves due to irregular replacement of the cartridge.
6. Cabin and body
Leaking door and hatch seals.
Squeaks and play in the cabin lifting mechanism.
Corrosion at body attachment points and on the frame when working in aggressive conditions (quarries, winter salt).