Volvo FH Workshop Manual. Wiring Diagram

Welcome to the Volvo FH Truck Electrical Wiring Diagrams Technical Guide. This section is a detailed guide to the electrical wiring system for mechanics, electricians and service technicians. Here you will find:

  • Complete electrical wiring diagrams and components
  • Description of engine management, lighting, ABS, air conditioning and other systems
  • Information about connectors, wire colors and component locations
  • Step-by-step instructions for diagnostics and troubleshooting

This manual will help you ensure accurate maintenance and repair of your Volvo FH electrical system, increasing the reliability and safety of your vehicle.

Volvo FH/NH Lubrication service and oil changes, Service Bulletin        Download
Volvo FM, FH Driver’s Handbook 1998 Download
Volvo Vehicle Management System / Fault Codes Download
Volvo VE D12, D12A, D12B Engine Brake Download

Volvo FH/NH Gen.1 1993–2006 Wiring Diagram

Volvo FH, FM, NH12 Cable colour code
Volvo FH, FM, NH12 Cable colour code
Volvo FH/NH General. Example of Wiring Diagram Download
Volvo FH/NH Component wiring diagrams Download
Volvo FH/NH Illustrations index
Download
Volvo FH/NH Circuit card electrical centre
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Volvo FH/NH Fuses &  Relays on circuit card electrical centre                 
Download
Volvo FH/NH Cable harness
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Volvo FH/NH List of Connectors and Components
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Volvo FH/NH Abbreviations
Download

Volvo FH12, FH16 LHD 1993–2001 Wiring Diagram

FH12, FH16 LHD General. Example of Wiring Diagram Download
FH12, FH16 LHD Component Wiring Diagrams Download
FH12, FH16 LHD Illustrations index
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FH12, FH16 LHD Circuit card electrical centre
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FH12, FH16 LHD Fuses &  Relays on circuit card electrical centre          
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FH12, FH16 LHD Cable harness
Download
FH12, FH16 LHD List of Connectors and Components
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FH12, FH16 LHD Abbreviations
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FH12, FH16 LHD Cable colour code Download

Volvo FH, NH12 2006 Service Manual. Wiring Diagram

Password for PDF: truckfixdiagn.com
Volvo FH 2006 Example of Wiring Diagram Download
Volvo FH 2006 Component Wiring Diagrams Download
Volvo FH 2006 Illustrations index. Wiring harnes Download
Volvo FH 2006 Fuses & Relays Diagram Download
Volvo FH 2006 Wiring harness illustration index Download
Volvo FH 2006 Ground connections List of ground connections                   Download
Volvo FH 2006 List of connectors  Download
Volvo FH 2006 List of components Download
Volvo FH 2006 Cable colour code Download

Volvo FH 2001-2008 Wiring Diagram

CHID A652195–, CHID B486535–, CHID E735697–, CHID CKD875563–

FH, FM, NH12, Version2 Example of Wiring Diagram Download
FH, FM, NH12, Version2 Component Wiring Diagrams
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FH, FM, NH12, Version2 Illustrations index. Wiring harness
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FH, FM, NH12, Version2 Fuses & Relays on circuit card electrical centre
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FH, FM, NH12, Version2 Cable harness
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FH, FM, NH12, Version2 Ground Connections
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FH, FM, NH12, Version2 List of Connectors Download
FH, FM, NH12, Version2 Abbreviations
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FH, FM, NH12, Version2 Cable colour code
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Volvo FH Typical Faults

🔧 Engine and fuel system

Clogged EGR (exhaust gas recirculation) system:

Symptoms: loss of power, smoke, environmental errors.

Cause: carbon deposits and contamination of valves.

Worn injectors (especially on D13 engines):

Signs: difficult starting, unstable engine operation, excessive fuel consumption.

Cause: low-quality fuel or high mileage.

Turbo problems:

Often associated with oil starvation or bearing wear.

Oil or antifreeze leaks:

Can be caused by aging gaskets, especially at high mileage.

 

⚙️ Transmission and clutch

I-Shift (automatic transmission):

Possible failures in electronic control, especially if the harnesses are damaged.

Clutch wear is a common problem after 600–800 thousand km.

Gear shift fork defects:

Sometimes "thoughtfulness" or failures during shifting are observed.

 

💡 Electronics

CAN bus glitches and control unit failures:

Can manifest themselves in the form of "circuit errors", inability to start.

Instrument panel problems:

Flickering, shutdown, errors due to oxidized contacts or voltage drops.

Batteries and charging:

Generator wear, especially after 700 thousand km; weak charging current.

 

🚛 Suspension, frame and brakes

Wear of jet rod bushings, shock absorbers:

Manifests itself in cabin rocking, vibration when driving.

Problems with air suspension:

Leaks in the lines, wear of the compressor or level sensors.

ABS/ESP errors:

Often caused by damage to the sensors on the hubs or wiring.

 

🛠 Other common faults

Leaking cabin heater (stove).

Rusting of the exhaust system, especially at the connections.

Wear of the cabin silent blocks, especially the rear

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